Xtl 2500 Installation Manual

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Xtl 2500 radio

Page covering the XTL 1500/2500/5000 Radios

Chapter 1 Introduction This manual covers the installation procedures for ASTRO XTL 1500 mobile and accessories required to complete the radio system. The radio system consists of a control head, radio, antenna, microphone, cabling, and accessories. Main Index of Manuals. SSE 5000™, XTL 1500/1500RB™, XTL 2500/2500RB™ and XTL 5000™ models. ASTRO25™ series radios offer a dual-core CPU, expanded flash memory and full APCO-16/APCO-25 simultaneous support.

These are P25 trunking radios which are mono-band.

  • 1Accessory Connector
  • 3Pictures of Radios

J2 is the accessory connector

Here's a picture of it from the radio side

Table of Pins

Rear Accessory Jack Pin Functions
Pin NameFunction
1GRNDGround
2BUS+SB9600 BUS+ Data
3BUS1SB9600 BUS- Data
4TXDRS232 Transmit Data
5RXDRS232 Recieve Data
6USB-USB - (White)
7USB+USB + (Green)
8RESETSB9600 Reset
9BUSYSB9600 BUSY
10CTSRS232 Clear to Send
11RTSRS232 Request to Send
12USB PWR USB Power +5v
13CHAN ACT Chanel Activity (COR+PL
14GRNDGround
15EMERGENCYEmergency
16PTTPush to Talk
17ONE WIREOne-Wire Data
18VIP OUT 1Vehicular Interface Output 1
19VIP OUT 2Vehicular Interface Output 2
20SPKR+ Speaker+
21RX FILT AUDIO Receive Filtered Audio Out
22MonitorMonitor Overrides PL
23AUX MICRear Mic Input
24SW B+Switched Battery Voltage
25IGNIgnition Sense
26SPKRSpeaker -

Sourcing of connector

Motorola Xtl 2500 User Manual

As of now, there is no other source for the connector than Motorola. The rumor mill puts money on ITT Canon being the manufacturer.

The pins come in a 25 pin strip Motorola Part Number: 3980034F05

The housings are HLN6961

The body looks like 2 D-Sub connectors stacked with standard pitch spacing on the pins.

Manual

Aftermarket Pins will not work due to the low profile retaining ring. This thread on the Batlabs Batboard has some more info and this picture showing the differences below:

XTS accessory Pin detail vs. normal pins

Notes on assembly

The TE 91285-1 Pin extraction tool is highly recommended. DigiKey Link

The Engineer PA-09 is recommenced as a crimper.

Photos of connector

I disassembled and took some close up pictures with my scope. The connector looks a bit similar to most D-SUB connectors.

Motorola Xtl 2500 Manual

The 900 MHz radio has an option for the pre-amp, you want this enabled.

The other concern for 900 MHz was the preselector B7250, and it's the same device from the MCS2000. Motorola describes it as a 6 MHz wide unit centered on 938 MHz, and then another follow the pre-amp for an image filter. In testing with a tracking generator it was found roll-off didn't happen until about 915 MHz and 960 MHz. This should be (and is) a fine ham band receiver.

The programing info for modifying CPS to program the hamband is on the XTS 2500 page.


Motorola Xtl 2500 Owners Manual

Brick and TIB

Xtl 2500 Maintenance Mode

TIB

Control Head Interface


XTL 2500 900 MHz Internal PCB

Control head interface

O series Transceiver Interface Board (TIB)

Mid Power Flex detail

Motorola Xtl 2500 Installation Manual

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